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Belting Products Coal Mining Our product range covers all mining applications, both above and below ground. The core product range includes rubber plied belts, solid woven PVC belts and steel cord belts, which we can manufacture to any length, colour, finish or thickness up to 2200mm wide (89ins). Depending on belt type, tensile strengths range from 80 N/mm up to 7500 N/mm to suit each individual application. Other Mining Fenner Dunlop Worldwide supplies belt to all types of mining operation, both above and below ground, from copper and gold to phosphates and potash, our product range covers all applications and includes rubber plied belts, solid woven PVC belts and steel cord belts, which we can manufacture to any length, colour, finish or thickness up to 2200mm wide (89ins). Depending on belt type, tensile strengths range from 80 N/mm up to 7500 N/mm to suit each individual application. Power Plants Fenner Dunlop Worldwide has a range of conveyor belt products for every area of a power generation plant, including coal yard conveyors, stacker/ reclaim conveyors, transfers and railcar dumpsOur range includes belts offering fire retardant, anti-static and oil resistant properties, meeting all local statutory regulations, along with superior rip and tear resistance, strength, load support and durability, ensuring a minimum of breakdowns. Our highly qualified Technical Service engineers work closely with our customers to design belts that exactly fit their conveying needs and equipment. They offer expertise in conveyor belt technology and access to computerised belt calculation systems. Quarrying / Aggregates Conveyor belts operating in today’s quarry industry must endure the toughest of conditions whilst meeting the highest standards of quality, safety and cost effectiveness. With our long history of supplying belts to rock quarries and aggregate producers, we have developed a product range that can withstand all you can throw at it! This includes our revolutionary straight warp carcass offering superior impact resistance and longitudinal rip resistance up to five times that of other belts. We also supply cleated, profiled and chevron belting for the transport of bulk materials up or down inclines. Our Technical Service engineers can provide advice and practical assistance in selecting the best belt for your particular application and they offer expertise in conveyor belt technology and access to computerised belt calculation systems. Our global distribution network means we always have stock available and easily accessible for a rapid response to emergency breakdowns. Grain The agricultural industry requires a high standard of quality, hygiene and safety in its materials handling systems. Where an explosion risk exists, Fenner Dunlop belts can provide the necessary anti-static and flame retardant properties. In addition, two levels of oil resistance are available; for whole grains, including wheat, corn and cotton seed, we offer a moderately oil resistant belt cover, whilst a super oil resistant cover is available for oil-treated grain, crushed soybeans, and other materials where mineral, vegetable, or animal fats are present. A consultation with one of our Technical Service team will ensure that the belt specified is appropriate to conditions and requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Wood Products Our range of products for the wood industry covers all applications from heavy duty belts for the log deck through to lightweight belts for pulp and paper mills.For the toughest applications in the wood yard, such as log decks and debarkers, we offer products with enhanced impact and abrasion resistance, superior load support and added durability. For chip and bark applications we can provide lighter weight belts with oil and abrasion resistant covers. We also supply lightweight belts to saw, pulp and paper mills, used extensively in speed-up and slow-down applications. A consultation with one of our Technical Service team will ensure that the belt specified is appropriate to conditions and requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Package Handling Our packaging handling belts are used extensively by leading parcel delivery services in a range of applications from simple straight conveyors to more complex systems such as merge, trash and induction conveyors and have been designed to offer optimum performance at all stages of the package handling process. Our range of lightweight rubber and PVC belts offer a variety of properties, including belts with exceptional rip and tear resistance, low-noise, low stretch and excellent fastener retention. In addition, a range of covers are available including rough top, super grip rough top and scoop cleat, giving exceptional results when moving boxes, cartons and packages on inclines and declines. We also offer “bare-back” belts, which do not have a bottom cover, but are brushed to produce a very low coefficient of friction, ideal for slider bed applications. Consultation with one of our Technical Service engineers will assist with your belt requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Process Automation For general conveying applications, such as transfer of finished goods to the distribution facility, we supply a range of rubber, PVC and rubber covered PVC belts manufactured to the highest standards. A range of carcasses and covers are available to suit each particular application and all belts can be spliced endless. Most belts are available from stock for speedy delivery. We also supply a range of lightweight belts for use within the production facility. Cut, impact and abrasion resistant and anti-static belts are available, along with specially formulated cover compounds including polyurethane, smooth, non-staining belts and oil resistant qualities. Cleated and profiled belts are also available for transporting up steep inclines. A consultation with one of our Technical Service team will ensure that the belt specified is appropriate to conditions and requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Cement Our product range includes high quality belting products for the different stages of bulk handling required in the cement industry: cut, impact and abrasion resistant belts for crushing and milling, heat resistant belts for hot clinker and cement powder, and profiled belting for transporting bags and sacks. Our EBS closed conveyor is also ideally suited to the dusty conditions found in cement plants, since the material to be conveyed is enclosed within the system and cannot escape to the atmosphere. The choice of belt and cover is dependent on working conditions and applications. A consultation with our Technical Service engineers will ensure that the belt specified is appropriate to conditions and requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Foundry Steel Our product range includes high quality belting products for the different stages of bulk handling required in the steel industry: cut, impact and abrasion resistant belts for ore handling, heat resistant belts for hot sinter, pellet and coke, profiled belting for steep inclined conveyors and belts with “burn through” resistance up to 4000C (10000F) The choice of belt and cover is dependent on working conditions and applications. A consultation with our Technical Service engineers will ensure that the belt specified is appropriate to conditions and requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Agriculture From conveyor belts for general use to specialist items for niche applications, Fenner Dunlop has an unrivalled range of products for the agricultural industry. For general conveying applications, we supply a range of rubber and rubber covered PVC belts manufactured to the highest standards. A range of carcasses and covers are available to suit each particular application and all belts can be spliced endless. Most belts are available from stock for speedy delivery. Our specialist agricultural
products include belting systems for
round balers
and
potato lifting machines,
stable matting
and
waterbeds for cows. Food Processing The food processing industry operates under strict quality and hygiene regulations in the bulk handling of its raw materials through to the final product and our conveyor belts have been designed to meet these stringent requirements. We offer belts suitable for applications at all stages of the production process, including transport of raw materials to storage, storage to plant, internal transportation during the production process, from plant to finished goods storage and from storage to final delivery. Cut, impact and abrasion resistant belts are available, along with specially formulated cover compounds including polyurethane, smooth, non-staining belts in white, tan and green and oil resistant qualities. The superior, smooth finish allows for easy cleaning. Cleated and profiled belts are also available for transporting up steep inclines. A consultation with one of our Technical Service team will ensure that the belt specified is appropriate to conditions and requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Tunneling For the rigorous and often hostile conditions found in tunnelling projects, Fenner Dunlop can at least provide peace of mind when it comes to conveyor belting. Our belts are designed to withstand the toughest of conditions, providing outstanding performance and reliability with a range of belts featuring low-stretch, high impact resistance and superb protection against edge and carcass damage. Belts for tunnelling and construction include those featuring our revolutionary straight warp carcass offering superior impact resistance, longitudinal rip resistance up to five times that of other belts and the facility to handle horizontal curves. A consultation with one of our Technical Service team will ensure that the belt specified is appropriate to conditions and requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Recycling In order to handle the oily nature of recyclable waste, Fenner Dunlop produce a range of products with oil resistant nitrile covers as well as those with impact and abrasion resistant qualities and profiled belts for transporting materials up steep inclines. The choice of belt and cover is dependent on working conditions and applications. A consultation with our Technical Service engineers will ensure that the belt specified is appropriate to conditions and requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Warehousing & Distribution To meet the demands of today’s highly automated and time critical delivery systems, conveyor belting of the highest standard is required. Fenner Dunlop belts are used extensively in warehouse and distribution facilities in a range of applications from simple straight conveyors to more complex systems such as merge, trash and induction conveyors and have been designed to offer optimum performance at all stages of the process. Our range of lightweight rubber and PVC belts offer a variety of properties, including belts with exceptional rip and tear resistance, low-noise, low stretch and excellent fastener retention. In addition, a range of covers are available including rough top, super grip rough top and scoop cleat, giving exceptional results when moving totes, boxes, cartons and packages on inclines and declines. We also offer “bare-back” belts, which do not have a bottom cover, but are brushed to produce a very low coefficient of friction, ideal for slider bed applications. A consultation with one of our Technical Service team will ensure that the belt specified is appropriate to conditions and requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Airport Logistics
Baggage
Handling For baggage sorting systems, we offer a range of belts with flame retardant and self-extinguishing properties and a variety of textures and profiles for conveying baggage and parcels on inclines and declines. We also offer “bare-back” belts, which do not have a bottom cover, but are brushed to produce a very low coefficient of friction, ideal for slider bed applications. Consultation with one of our Technical Service engineers will assist with your belt requirements. They also offer expertise in conveyor belt technology and access to computerised belt calculation systems. Automotive
V-Belts Use of the highest quality raw materials, and manufacture under rigorous quality control, ensures that Dunlop V-belts meet internationally accepted standards and cross sections. Dunlop automotive belts are manufactured in the quality and sizes to fit all popular modern passenger cars and commercial vehicles. Special Products Round Balers For round baler machines with a variable chamber, Fenner Dunlop supplies a range of belts to suit the specifications of each machine, to both the original equipment and replacement markets. Manufactured to the highest standards using only top quality raw materials, you can be sure of maximum service life with minimum breakdowns. Our belts are available in a range of specifications including one-, two- and three-ply carcass constructions, tensile strengths of 315-400 N/mm and, if required, profiled covers such as rough top and diamond. In addition, our belts have superior fastener holding capabilities to ensure reliable joins. Snow Tracks (Pistenbulleys) Supplying both the OEM and replacement market, Fenner Dunlop’s belts for Pistenbulley tracks have been specifically designed for this application and provide reliable service. The solid carcass construction guarantees excellent fastener strength and high bolt pull-out resistance, resulting in extended service life of the belt and chain. Snow track belts are available in a wide variety of carcass constructions and dimensions to suit all models of Pistenbulley machine. Potato Lifters Fenner Dunlop’s belts for use with potato lifting machinery are precision moulded for smooth, trouble free operation. Potato lifter belts are available in tensile strengths of 800, 1000 and 1250 N/mm, predominantly of a three ply construction, and can be cut to any desired width. Fenner Dunlop has a wide range of profile dimensions available. Both height and pitch can be varied to a large extent to suit most models of potato lifting machinery. Fenner Dunlop potato lifter belts provide good fastener strength and low elongation, which results in a superior product life. E-B S Closed Conveyors Meeting today’s conveying challenges is not always easy in environments where speed, efficiency and economy are all key considerations, however, the revolutionary E-B S closed conveyor provides a solution to a number of conveying problems. This unique system is patented worldwide. E-B S conveyors are ideal for conveying dusty products such as cement, valuable products such as diamonds, hazardous or odorous products such as chemical waste along straight runs, steep inclines and declines and around tight corners. It has the added advantage of requiring no special foundations, having only light construction and providing excellent space saving capabilities. Within the E-B S is a high quality rubber belt, formed into a pouch shape by a series of specially positioned idlers on a light steel structure. The fibre reinforced belt has a triangular suspension profile on both edges, allowing the pouch to be suspended between a pair of idlers, enclosing all conveyed material inside. A dedicated team of engineers in our Technical Service Department provides technical support for the Enerka-Becker System as well as offering extensive experience and an advanced computer design software program to help you select the best system for your application. V-Belts Across all industries, power transmission demands high levels of safety, quality and cost efficiency. Fenner Dunlop offers a comprehensive range of v-belts constructed from tough, long-lasting synthetic rubber offering heat and oil resistance to ensure the belts perform to the highest standards under a range of temperatures, for a range of industrial and automotive applications. Dunlop V-belts are constructed from tough, long-lasting synthetic rubber, reinforced with low elongation polyester cords. Specially designed synthetic rubber compounds give heat and oil resistance, which ensures that the belts will perform day after day in a wide range of ambient temperatures. Use of the highest quality raw materials, and manufacture under rigorous quality control, ensures that Dunlop V-belts meet internationally accepted standards and cross sections. The company's quality systems are accredited to ISO 9001. Hose Lining Fenner Dunlop’s rubber linings for fabric hoses are used in a variety of applications, primarily fire hoses and vehicle air bags. Comprised of two components, a vulcanised liner and an unvulcanised “dry” adhesion layer, both made from 100% top quality EPDM rubber to guarantee clean, efficient and environmentally friendly processing, Fenner Dunlop hose linings can be relied on in environments where safety and quality are absolutely critical. Available in a range of diameters from 19mm to 150mm, all hose linings have excellent mechanical properties, such as tensile strength, elongation at break and abrasion resistance, as well as excellent ageing properties when exposed to high or low temperatures. They are also available in an oil resistant formulation. Fenner Dunlop hose linings provide excellent adhesion levels to any type of woven jackets. Laying flat, thereby using less space in the vehicle, and being flexible for easier installation round curves and corners, a hose has a number of advantages over a more traditional rigid system when used in vehicle air bag air-delivery systems. Quality and performance are absolutely critical in vehicle safety systems and Fenner Dunlop can supply a hose lining to meet the stringent requirements of the automotive industry. Cow Beds Fenner Dunlop has over twenty years’ experience in the manufacture of safe and hygienic matting for cow stalls. Our products are of two types:
Dunlomat Supplied on a roll for quick and easy installation, Dunlomat cow mats are available in standard widths up to 2000 mm and a thickness of 6 or 10 mm. They consist of a polyester-nylon carcass with a non-slip rubber cover to increase comfort and prevent injury. The mats are profiled for easy cleaning and guaranteed for 15 years. Using Dunlomat renders the use of straw almost superfluous, thereby reducing purchase, labour and storage costs.
Alanta Waterbeds for Cows Once installed, the waterbed moulds itself to the cow’s shape, giving optimum comfort, and the seamless, non-slip rubber cover prevents injury and facilitates easy cleaning. Alanta Waterbeds for Cows are supplied from stock in roll form for easy installation using the installation kit provided and are guaranteed for 10 years. Rubber Sheeting Fenner Dunlop manufactures a wide range of rubber sheeting products that have been designed for surfaces exposed to abrasion and/or chemically aggressive environments. They are suitable for a variety of applications, including tank lining, impact plates, general skirting, conveyor chutes, pipe lining, seals and pulley lagging and applications where chemical and wear resistance protection is required. Abrasion Resistant Rubber Sheeting is manufactured in three standard grades 40, 50 and 60 Durometer hardness, from 1.5mm to 30mm thick and standard width of 1200mm. All products are available with or without diamond profile and/or an isoprene bond backing layer. Textiles As leaders in the development of yarns and fabrics, we produce a range of products suitable for a wide variety of consumer, industrial and speciality applications, including fire hoses, rope, piping cord, tying twine, nets, carpets, protective clothing, geotextiles and industrial filtration products.
Fabric
Dref Spun
Yarns Dref Spun Yarns can be engineered to meet your specific requirements. Filament core options include Polyester, Nylon, Kevlar, Fibreglass and Spectra
Polyester
Spun Yarns Plasterboard Belt Plasterboard forming belts are especially designed and manufactured in order to meet the high demands of board production and to ensure the ultimate quality of the finished product. Plasterboard belts are available in a stable cotton or synthetic 5ply belt construction with grey or black non-marking covers.Plasterboard belts can be made in any desired width and thickness in order to meet customer demands.Fenner Dunlop belts have been supplied worldwide to all major gypsum board manufacturers. Starglide Moving Walkways Moving walkways are no longer considered to be a luxury product, but have become a vital component in airport design and planning. Increasing distances have to be covered and the need for passenger comfort is greater. High safety standards are set, maintenance costs and downtime need to be reduced and noise levels kept to a minimum. All over the world, Fenner Dunlop’s Starglide conveyor belts are carrying human passengers safely, comfortably and economically. The belts are installed in airports and station terminals, parking facilities, pedestrian areas, hypermarkets, exhibition centres, artificial ski grounds and casino entrances. Starglide has a number of advantages over the pallet system of moving walkway, including a smaller structure, less maintenance and quieter operation. From a passenger point of view, the rubber belt is easier on the feet, would break a fall better than on aluminium pallets and is quieter to walk on especially with rolling luggage. A new development using Starglide belts is the Accelerated Walkway System (AWS), currently on trial at Montparnasse railway station in Paris. This installation is 150m long and carries passengers at 9km/h, three times the speed of conventional walkway systems, and represents a breakthrough in passenger transportation. Dewatering Environmental legislation is becoming increasingly tough and the cost of its implementation is spiralling. What industrial companies need are simple, cost effective solutions to environmental problems so that legislation can be met without undue cost or disruption to the manufacturing process. Fenner Dunlop's new dewatering process is a system of tubes, from just a few metres to several hundred metres long, made from a specially developed geo textile. The system is suitable for the dewatering of a variety of “wet” waste materials and has applications in the mining, food, aggregates, power generation, agriculture and iron & steel industries, to name just some. The system is simple to operate: wet waste material is pumped into the tube and left to settle. During the settling process, clean water is filtered out through the fabric, leaving the dry solids inside. The full tubes can be used for back filling mines, land reclamation projects or coastal defence. Alternatively, organic or valuable material can be removed from the tube for composting or sale, or the dry tube can be sent to landfill. Tubes are supplied either alone or as part of an installation and service package to allow for maximum flexibility. Each tube is designed and manufactured to suit a particular application, taking into account the material to be dewatered, the volume of wet material, the space available and the geography of the site.
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